Life Cycle Comparison of Aluminum and Magnesium Products in Front-End Auto Parts

Mis en ligne par Tylergoin
Type: 
ACV complète disponible sur le web
Comparative: 
oui
Année de publication: 
2010
Langue: 
Anglais
Code: 
Gardening/Agriculture/Industry
Code: 
Vehicles/Fuels
Produit: 
Automobile Parts
Impacts environnementaux
Impact(s) des matières premières: 
Changement climatique
Epuisement des ressources naturelles
Smog
Toxicité / Eco-toxicité
Niveau d'impact des matières premières: 
Haute
Impact(s) de fabrication: 
Gnration de dchets
Epuisement des ressources naturelles
Toxicit/Eco-toxicit
Niveau d'impact de la fabrication: 
Haute
Impact(s) du transport: 
Gnration de dchets
Changement climatique
Toxicit/Eco-toxicit
Niveau d'impact de la distribution: 
Moyen
Impact(s) d'utilisation: 
Changement climatique
Smog
Toxicit/Eco-toxicit
Niveau d'impact à l'utilisation : 
Haute
Impact(s) de fin de vie: 
Gnration de dchets
Réchauffement climatique
Toxicit/Eco-toxicit
Niveau d'impact en fin de vie : 
Moyen
Sources et qualité
Qualité de l'étude: 
ACV détaillée
Revue Critique?: 
Oui
Cohérence avec la série de normes ISO 14040/44?: 
Oui
Nom(s) du(des) commanditaire(s): 
SAE International
Nom(s) du(des) commanditaire(s): 
Referenced by U.S. Department of Energy
Type du(des) commanditaire(s) : 
Public administration
Nom(s) de(s) auteur(s): 
Alain Dubreuil - Natural Resources Canada
Nom(s) de(s) auteur(s): 
Lindita Bushi - GreenhouseGasMeasurement.com
Nom(s) de(s) auteur(s): 
Sujit Das - Oak Ridge National Laboratory
Nom(s) de(s) auteur(s): 
Xianzheng Gong - Beijing Univ. of Technology
Nom(s) de(s) auteur(s): 
Ambalavanar Tharumarajah - CSIRO Australia
Type de(des) auteur(s): 
Institut/Technical research center
Objectifs et frontières du système
Unité fonctionnelle: 
A Cadillac CTS vehicle with an expected lifespan of 200,000 km
Objectifs, hypothèses et limites: 
This study aims to develop key technologies and a knowledge base for increased use of magnesium in automobiles. The goal of this life cycle assessment (LCA) study is to compare the energy and potential environmental impacts of advanced magnesium based front end parts of a North American-built 2007 GM-Cadillac CTS with the standard carbon steel based design. This LCA uses the “cradle-to-grave” approach by including primary material production, semi-fabrication production, autoparts manufacturing and assembly, transportation, use phase and end-of-life processing of autoparts. This LCA study was done in compliance with international standards ISO 14040:2006 and ISO 14044:2006. Furthermore, the LCA results for aluminum based front end autoparts are presented. While weight savings result in reductions in energy use and carbon dioxide emissions during the use of the car, the impacts of fabrication and recycling of lightweight materials are substantial in regard to steel. Pathways for improving sustainability of magnesium use in automobiles through material management and technology improvements including recycling are also discussed. Overall large magnesium structural parts can provide environmental benefits in terms of energy use and GHG emissions vis-à-vis steel within the expected life of the car. But overall, the aluminum design is still better at achieving the breakeven distance from energy use and GHG emissions perspectives within the vehicle life.

The study compares the use of steel, aluminum, and magnesium frames from a cradle-to-grave approach, meticulously analyzing every aspect of the extraction, manufacturing, and disposal processes, even the GHG from the distance of the recycled materials to their new destination. The impact of the different metals is directly related to the weight it adds to the car meaning heavy steel leads to more energy required to move to vehicle. The magnesium front end reduces the weight of the steel car by 45 kg which leads to a reduction of 507 liters of petrol over the life of the car. Aluminum weight reduction leads to a 289-liter reduction in fuel.


However, the full LCA must be completed, and in the end even though magnesium performs well, the study finds that the production of highly reactive magnesium is a energy, GHG-intensive process. Therefore, in the current state of technology and within the lifetime of the vehicle, aluminum has a better performance than magnesium because magnesium requires coal in its production. Even though the aluminum design is a solid contender in terms of energy and GHG emissions for current manufacturing, through further investment in the relatively immature magnesium process it is likely that a substantial reduction in emissions could be achieved through a better primary magnesium production technology accentuated by enhanced recycling capability. This would mean that with better technology, the magnesium front end will have the smallest impact on the environment.

To illustrate how thorough this study was, the authors also organize a thorough sensitivity analysis to verify the implications of the LCA, comparing their techniques and assumptions to the range of possible scientific error. 

This LCA study is especially important because of the quantity of toxic fumes, GHG-emissions, and mineral waste that cars produce. If improvements such as the lighter front ends can be implemented in all cars around the world, their potential environmental impact is enormous. 

Comparison between the uses

Comparison between the uses of two material means aluminum and magnesium Products in front,end Auto Parts is especially provided here to aware with each material's life cycle,extraction, manufacturing, and disposal process.Definitely it should be giving us auspicious results in the way of autopart's manufacturing process. used auto parts


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